The inner tray of a gift box is mainly used to ensure that the gift is not damaged during transportation and display, and to enhance the exquisiteness of the packaging. Depending on different needs and gift types, the material, design and function of the inner tray vary. The following are some common types of gift box inner trays:
What is a foam tray?
Foam tray is a cushioning tray material commonly used in gift boxes, product packaging, and transportation protection. It is widely used in the packaging field for its excellent shock resistance and decompression performance.
Foam trays are shaped packaging trays or cushions made of foam materials (such as polystyrene EPS, polyethylene EPE, EVA, etc.), which are used to wrap, fix and protect products to prevent damage or scratches during transportation and storage.
What are the characteristics of the foam inner support?
- Strong cushioning
Sponge is soft and elastic, which can effectively absorb external impact and protect the items in the package from damage.
Especially suitable for packaging fragile items such as ceramics, glass, and electronic products.
- Good plasticity
Sponge material is easy to cut and carve, and can be customized with holes or hollows according to the shape of the product.
It can fit the items accurately and enhance the professionalism and stability of the overall packaging.
- Lightweight
The sponge has a low density and will not significantly increase the overall weight of the package, which is conducive to transportation and carrying.
What is the paper inner tray?
Paper inner tray is a common lining method in gift packaging. It is made of paper materials (such as art paper, gray board, corrugated paper, etc.). Paper insert has the advantages of low cost, environmental protection, and customization. It is suitable for various types of product packaging. Paper inner tray is more environmentally friendly. The most commonly used corrugated paper is 3-layer material, E-flute or F-flute. The white art paper material must be at least 250 gsm, a variety of printing processes can be achieved. Compared with other materials, paper inner trays are more affordable.
Features of paper inner tray
- Strong environmental protection
The raw materials are mostly renewable resources, easy to recycle and degradable, which is in line with the trend of green packaging.
It is the preferred material for many brands pursuing an environmentally friendly image.
- Low cost
Compared with EVA, sponge, plastic and other materials, paper inner trays are more economical and suitable for mass production.
Suitable for low-end products or packaging solutions that need to control costs.
- High structural plasticity
Various structures and shapes can be produced through die-cutting, folding, bonding and other processes.
It can be designed into slots, folding, steps, partitions and other forms to suit different products.
- Light weight and convenient transportation
The paper material is light, which is conducive to logistics and transportation, and reduces the overall transportation cost.
- The surface can be printed or mounted
Pattern or text can be directly printed to enhance the brand recognition and visual beauty of the packaging.
It can be laminated, mounted with cloth, mounted with gold and silver cardboard, etc. to enhance the texture and grade.
What is the plastic blister inner?
Blistering is the process of heating a flat plastic sheet to soften it, vacuuming it onto the mold surface, and then cooling it to form it. Common materials include PP, PVC, PET, PS sheets, etc. No assembly is required, so it is easy to use.
Blister trays are the most common inner trays for packaging boxes. They are suitable for a variety of fields such as electrical appliances, cosmetics, food, and digital electronics.
What is the feature of blister?
- Precision molding
The groove structure can be precisely customized according to the shape of the product to achieve high-fitting fixation and display.
Enhance the overall professionalism and high-end feel of the product.
- Beautiful and strong display
The material can be transparent or colored plastic. The transparent style is especially suitable for packaging that needs to show the appearance of the product.
The surface is smooth and the texture is good. It can be used for visual display and sales packaging.
- Lightweight but strong
The blister material (such as PET, PVC, PS) is light but has a certain degree of pressure resistance, which can protect the items from damage during transportation.
- Suitable for mass production
After one mold is opened, it can be mass-formed with high efficiency, which is suitable for mass production of standardized products.
The unit cost decreases with the increase of output.
What is the EVA insert?
EVA inner tray refers to the packaging lining made of EVA foam (ethylene-vinyl acetate copolymer). It has the characteristics and functions of shockproof, cushioning, fireproof, moisture-proof, anti-static, environmental protection, and improving product quality. EVA materials are divided into three grades: A, B, and C. The thickness of EVA is required to be no less than 0.5mm. It is the most commonly used lining for hardcover boxes. It can be die-cut into any shape, and is also suitable for flannel and paper mounting.
What are the characteristics of EVA？
- Excellent cushioning and shockproof properties
EVA has good elasticity and compression resistance, and can effectively absorb impact.
It has strong protective ability and is particularly suitable for the transportation and display of fragile or valuable items.
- Strong customizability
It can be precisely processed into various shapes and structures through laser cutting, stamping, slotting, etc., and fits closely to the product contour.
The thickness, density, hardness and color can be freely adjusted to meet the needs of different products.
- The surface can be flocked or wrapped
After surface treatment, it can achieve a texture similar to velvet or silk, making the packaging look more upscale and beautiful.
Commonly used in gift box trays for jewelry, cosmetics, high-end electronic products, etc.
- Water-resistant, corrosion-resistant, and anti-aging
EVA material has certain waterproof and moisture-proof properties, is not easily deformed by moisture, and is suitable for a variety of environments.
Summary
When packaging a product, it not only needs a box, but most products also need an inner lining inside the box, which is called an inner tray. The inner tray is an important part of the production of packaging boxes. Whether to use an inner tray and what kind of inner tray to use directly affects the overall grade of the packaging. If you have specific product or packaging requirements, I can help you determine what type of inner tray is more appropriate, or recommend a more suitable material. Do you need it? Welcome to explore our home page
| Material Type | Features | Common Uses |
|---|---|---|
| Paperboard Tray | Cost-effective, eco-friendly, recyclable, lightweight | Stationery, food, general merchandise |
| EVA Foam Tray | Soft, shock-absorbent, can be custom-molded, premium look | Electronics, cosmetics, jewelry |
| Sponge Tray | Soft and cushioning, but less durable than EVA | Fragile items, ornaments |
| Flocked Tray (Velvet/Flannel) | Luxurious appearance and texture, usually combined with EVA or plastic base | Jewelry, high-end gifts |
| Plastic Tray (Blister) | Molded precisely to product shape, clear or colored, great for bulk production | Cosmetics, toys, food |
| Fabric-covered Tray | Handcrafted, upscale look, usually over EVA or cardboard | Luxury packaging, high-end retail |
| Wooden Tray | Durable, elegant, reusable, and premium | Wine bottles, luxury tea, antiques |
| Corrugated Cardboard Tray | Lightweight, strong, eco-friendly | Electronics, food, heavier items |
